Performance

Getting Pedroia Back on the Field

 
 

An inside look at Pedroia's specially designed recovery shoes

Every cloud has a silver lining, and sometimes that lining is built to withstand a foul ball at 100 mph. On the disabled list since the end of June, All Star 2nd baseman Dustin Pedroia may have been out of commission, but his enthusiasm wasn't. While still recovering from a recently fractured foot , Dustin was itching to get back in the game – so much so he took to the field in a walking boot and crutches. Before his injury, Dustin was set to play in the All Star Game debuting his specially designed New Balance cleats. Check out what he would have worn on the field.

Knowing how eager he was to start playing again, New Balance's team sports group set out to create a custom-engineered shoe to protect his foot from further injury. But when designing the new cleats, some serious creativity was necessary. Whatever we created, we had to make sure it would stand up to the impact of the foul ball that fractured his foot in the first place.

Times like these call for our state-of-the-art Sports Research Lab. Specifically, the “Smash Lab” portion of it, the special area where New Balance products are put to the test to ensure they can withstand extreme pressure. And the tougher the tests, the tougher the shoe. To recreate that violent impact, Sports Lab specialists Trampas Tenbroek and Pedro Rodriguez strapped custom NB prototypes into a fully sensored foot mold and placed that rig under a crash-test machine that simulated a ball traveling at 100+ mph. Watch video below of what that collision looked like in the lab.

How do you design a prototype in less than 24 hours?

Start with the right materials. Trampas and Pedro tested both foam and lightweight plates, for maximum impact protection.

Then, led by Senior Designer Jonathan Grondin and Product Tech Lead Greg Eccleston, the design, modeling, and R & D teams collaborated on a special composite plate to wrap over the top and inside of Pedroia's foot, protecting the previously fractured area.

The plate was hand cut and created to fit on to new sets of Pedroia's MR1080 trainers for batting practice and game day spikes, which actually will be available (sans protective plate) in stores 2011. See the craft that goes into creating and attaching a plate the old-fashioned way.

And the final touch: testing the shoe in our Smash Lab. Check out this slo-mo video of the prototype spike withstanding a 100 mph fastball.

“Hand crafted goodness”


“Smash Lab side smash test”

After seeing the results, Dustin and the team were impressed and ready to get started. With approvals, final versions of his custom shoes were designed, re-tested and shipped to the team three days later. Just in time for Dustin to begin batting practice in Seattle.

An inside look at Pedroia's specially designed recovery shoes
Take a look at the process of creating Dustin's special plated shoes to the final products, custom-made plated versions of the MB1103 and MR1080..

 
 
1 Comment
August 25th 2010 at 2:47 PM EST

Do you still produceMW811VB or is there a replacement shoe??

 
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